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Cost Guide of a Supercritical CO2 Extractor

 

April 19, 2022 (Investorideas.com Newswire) When it comes to extracting hemp and cannabis, nothing is better than Supercritical CO2 extractors. They are famous for their exceptional efficiency in creating solvents for every type of botanical extraction.

From hemp to CBD extraction, CO2 extractors are perfect to dissolve plant material for further production. Looking at the features, you may be looking to buy a Supercritical CO2 extraction machine for your business.

Here a question arises, what is the cost of a supercritical CO2 extractor? Getting an extractor into business operation includes various costs associated with the machine, its installation, and more. Even some factors are there that also impact CO2 extractor pricing.

In this guide, we have explored various factors and costs associated with supercritical CO2 extractors. This guide will help figure out the type of extractor you require according to your business needs. But wait! Do you know what a supercritical CO2 extractor exactly is?

Let's find that out first!

What is a Supercritical CO2 Extractor?

A supercritical CO2 extractor is an extraction machine designed to extract various molecules from botanicals like hemp. It helps in extracting supercritical fluid solvents that have higher temperature and pressure when compared to a critical point.

It's a blend of components like vessels, compressors, and pumps that process supercritical fluid (SCF). If we talk about the SCF, it's extracted to remove essential liquids from botanicals without altering the solid.

In last, the liquid extracted from supercritical CO2 extraction can be used to manufacture various products. For example, you can use liquid extracted from hemp and cannabis to produce oils, tablets, and more.

Factors to Consider While Choosing an Extractor:

As discussed earlier, various factors affect the cost of supercritical CO2 extractors. Considering these factors while purchasing not only helps you save cost but also helps you buy a perfect product for your business. 

Here are the top factors to consider while choosing an extractor:

Timeline of Operations:

Timeline of operation means when you're starting the extraction process in your business facility. Every manufacturer has different lead times and extracting timelines based on their type of production.

The lead time could be after a quarter, three months, or even immediate. So, we recommend consulting the supplier about how long they take to install the extractor in your business. Make sure to time the installation perfectly to keep your manufacturing process on track.

Extractor Footprint:

From a small to industrial scale, there are various types of supercritical CO2 extractors with different sizes. Here you should consider the size of your facility and check whether you have space to install the desired extractor or not.

If we take some examples, an introductory model has dimensions of around 50 x 70-inch, while the large-scale extractors are 60 x 100-inch. Furthermore, you also require a dedicated clearance area apart from the extractor footprint.

Quantity of Biomass:

The quantity of biomass is one of the most important aspects to consider when buying a CO2 extractor. In most cases, the capacity of biomass processing varies from product to product. Even your business may have a goal of producing a specific amount of biomass.

The capacity of a supercritical CO2 extractor starts from 10 pounds but can go up to 1000 pounds. If you're looking to extract a limited amount of biomass, buy the CO2 extractor accordingly. Choosing the right extractor will save your cost on purchase, maintenance, and even electricity bills.

Budget:

Last but not ending, budget is always important especially if you're buying a CO2 extractor. The reason is that different extractors have different prices. A supercritical CO2 extractor costs you between $50000 and $500000.

We recommend buying an extractor that fits your budget and delivers desired performance and extraction capability.

Cost Associated with Supercritical CO2 Extractors:

In the last factor, you have noticed how CO2 extractors have a massive price range. The price of CO2 extractors is based on the type of extractor, shipping, extraction capacity, and labor cost. Before further ado, let's see how much you need to spend for extracting SCF.

Product Cost:

First thing first! The primary cost associated with supercritical extraction is the cost of the extractor itself. Every type of CO2 extractor is priced according to its size and specifications. Considering this, we have created a complete price list based on the types of extractors.

Small Scale:

Small-scale extractors are designed to process 10 to 80 pounds of biomass per day. As their capacity is moderate, the price starts from $85000 and goes up to $300000 depending on the features.

Medium Scale:

Media scale CO2 extractors are just a tier above small-scale products. They allow you to process around 25 to 450 pounds of biomass per day. If we talk about the pricing, you may need to pay between $130000 to $375000 for a medium-scale extractor.

Large Scale:

Large-scale extractors are considered the most efficient CO2 extractors in the industry. The price of a large-scale extractor may be above $400000 but it can process up to 850 pounds per day.

Industrial Scale:

Industrial-scale extractors are usually custom-built and used for large-scale CBD extraction. As a top-of-the-line product, it costs above $500000 and is considered the costliest option in the market.

R&D Extractors:

We may have mentioned it in the last because of its usage but it is the cheapest extraction system. They are specifically designed for research and development applications and cost around $40000-$60000.

Operational Cost:

That is what makes CO2 extractors a more worthwhile option than ethanol extractors. If we compare, the operation cost of CO2 extractors is three times less than that of ethanol extractors. The reason is low startup solvent costs and solvent loss per day.

Supercritical CO2 extractors feature an operational cost of $340000, while it can go up to $1260000 in the case of ethanol extractors.

Installation Cost:

As you know, installation costs depend on the shipment, labor and training required. Supercritical fluid extraction has a different science when compared to ethanol or hydrocarbon extraction. That's why it requires proper installation and training for the expected results.

If we talk about the price, the installation cost of supercritical CO2 extractors is $5000 to $40000, depending on installation.

Maintenance Cost:

Despite a reliable build quality, a supercritical CO2 extractor is still a machine that requires proper maintenance and repairs. The maintenance cost also depends on the type of extractor and manufacturer.

The standard maintenance package starts from $25000 and goes up to $50000 according to the level of maintenance.

Conclusion:

From startups to established companies, supercritical extractors add value to the operations of every business. You may have noticed how the price of CO2 extractors varies according to the type, installation, and maintenance.

Whether you're a farmer or manufacturer, a supercritical CO2 extractor is a perfect choice to make your business profitable. These extractors may have a higher price when compared to ethanol extractors, but their incredible efficiency and productivity cover that up.


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