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Thin Film Technologies Changing the Solar PV Business
POINT ROBERTS, WA, January 6, 2009- Green Investor at
Investorideas.com
http://www.investorideas.com/gi/ reports on Thin Film
Technologies Changing the Solar PV Business.
The solar photovoltaic (PV) industry is clearly in a rapid growth
phase. The worldwide industry size was recently estimated at $50
billion. Over the past few years, production capacity is thought to
have grown at an average of 48% each year and cumulative global
production is now at 12.4 Giga Watts (GW). It is also an industry on
the brink of change. New technologies are emerging that seem certain
have an impact on the entire shape of the PV industry.
Since they were first developed in the 50's there have been no major
changes to the basic crystalline silicon solar cell. But significant
improvements are now taking place with several competing innovations
vying for position. Crystalline silicon cells, which come in mono
and poly crystalline forms, are now being referred to as “first
generation” PV. These mature technologies have experienced dramatic
growth in volumes. But with shortages of silicon and high prices
affecting finished costs, the volumes are dropping. If silicon
prices drop further we could yet see more competitive prices for
these solar PV modules. But there's only so much that prices can
drop with that technology.
Second generation PV, or thin film technology, holds out the real
promise of more price competitive systems because they can be
manufactured with dramatically less material, shorter supply chains
and cheaper, faster processes. Thin film is still a nascent industry
and competition between players is much more about intellectual
property and access to capital than the manufacturing efficiencies
that drive the first generation PV makers. So there are lower prices
from improved efficiency to be anticipated still.
There are three main approaches to thin film technologies based on
different materials that can be used for the semi-conductor of a PV
cell. The first to be established was amorphous silicon pioneered by
United Solar Ovonics (NasdaqGS:
ENER) which sells under the brand Uni-Solar. This technique,
now used by a few dozen manufacturers around the world, relies on a
small amount of amorphous silicon alloy and accounts for about 60%
of the thin film PV made today. These systems have been sold for
several years as building-integrated PV offering the advantage of
nearly undetectable systems on rooftops for both commercial and
residential buildings. United Solar sales amounted to 73 megawatts
in 2008 and their sales pipeline has $1.8 billion. Their production
capacity is currently at 118 Mega Watts (MW) with planned growth to
1 GW by 2012.
XsunX, (XSNX.OB)
is also manufacturing thin-film modules using amorphous silicon and
has taken aim at utility scale and grid-tied commercial
installations. XsunX has developed proprietary techniques that have
enabled it to achieve outstanding efficiency levels for amorphous
silicon. The company plans to have production capacity of 25 MW in
2009 and is aiming for 100 MW in a few years. It has also recently
contracted to supply 15 MW of its solar modules, worth over $37
million, over 2 years. XsunX and United Solar Ovonics are the only
listed companies that are real investment plays on silicon based
thin-film technology. Yes, Canon, Sharp and even Mitsubishi are in
the game, but those companies are diversified into so many other
products that investing in them wouldn't be a play on solar. Other
companies manufacturing amorphous silicon thin film include Auria
Solar in Taiwan, EPV in New Jersey, Free Energy Europe in France,
Heliodomi in Greece, Polar PV in China, Shenzhen Topray in China,
Sinonar in Taiwan, TerraSolar in New York and VHF-Technologies in
Switzerland.
The next approach to thin film uses cadmium telluride (CdTe) as the
semi-conductor material. While CdTe modules are cheaper and faster
to produce, so far they are much less efficient at around 10%. For
utility scale installations, that seems not to be a critical factor
however. The leader in this field is First Solar (FSLR) with over 1
gigawatt of production capacity, over 600 megawatts shipped so far,
and over 3.8 gigawatts of contracted sales, worth $6.3 billion
through 2013. According to their annual report, First Solar's gross
margins are 56%, which is twice that of most of their competitors'
costs. And they claim their cost per Watt to be $1.29, half to a
third of their competitors. First Solar's objective, though, is to
be at $0.65-0.70 per Watt by 2012. After a tremendous run through
2007 up to May of 2008, when the stock went from about 28 to over
300, it tumbled to 85 for a brief while in November of 2008 only to
rebound recently to around 130. One of the other CdTe developments
was an Ohio company, Solar Fields, which was bought last year by
Q-Cells, a German company. Ava Solar, in Colorado, has recently
secured $104 million in funding and plans to large scale
manufacturing in 2009.
Another group of companies is manufacturing cells with Copper Indium
Gallium Di-Selenide (CIGS) as the semi-conductor. These include ICP
Solar in Quebec, Solyndra in California, Global Solar in Arizona,
MiaSole in California, Heliovolt in Texas, TerraSolar in New York
and Nanosolar in California. All of these companies remain private.
One of the biggest efforts currently is coming from Honda, who is a
major player in crystalline silicon cells. CIGS systems have
demonstrated efficiencies that approach 20%, which is significantly
higher that CdTe modules and close to the efficiency of crystalline
silicon modules. However, to date at least, the manufacturing
processes are less tolerant to change.
All of the thin-film technologies have the advantage of requiring
much less semiconductor material. It can be less than 1 percent of
silicone used in crystalline cells. And they can be manufactured
using high-speed techniques such as roll-to-roll printing. Their
disadvantage is their lower efficiency. Even so, many new
manufacturers in each three types are coming online every month.
Third-generation PV technologies includes approaches such as
dye-sensitized solar cells, quantum dots, nano-antennaes,
nanomodified materials and organic cells. These all offer the
promise of higher efficiencies and lower costs than even second
generation technology. But none is yet clearly established as a
leader, and none of these technologies is yet available as an
exchange traded investment.
Both second and third generation solar technology companies are
highly concentrated in the US. So some observers have concluded that
there will be a shift back to the US of the solar cell manufacturing
that went to Asia. However, as the companies in this sector scale up
their operations they'll be tempted to manufacture where prices are
lower to keep their costs down. But it's by no means clear since as
fast as companies shift manufacturing to Asia, overseas companies
are building facilities in the US. For instance, SolarWorld (SRWRF.PK)
from Germany has opened what they say is the US's largest solar cell
factory in Hillsboro, OR. Meantime, Sanyo Electric (SANYY.PK)
from Japan is building a factory in Salem, OR.
Thomas Friedman, author of “Hot, Flat and Crowded”, has said that
energy technology is the industrial sector where global leadership
will be established in the next several years. With the rush of new
innovation taking place in advanced solar technologies in the US,
there's still a chance that the US can claim that leadership
position. But the game is still wide open.
Disclaimer: Nothing in the above article in no way
constitutes a recommendation to buy or invest in these or any other
stocks. You should always seek professional financial advice when
planning your investments or trading in the stock markets.
Featured Showcase Solar Stock:
XsunX Inc. : (OTCBB:
XSNX) and (OTCBB:XSNXE)
Based in Aliso Viejo, Calif., XsunX is developing amorphous silicon
thin film photovoltaic (TFPV) solar cell manufacturing processes to
produce TFPV solar modules. To deliver its products the Company has
begun to build a multi- megawatt TFPV solar module production
facility in the United States to meet the growing demand for solar
cell products used in large scale commercial projects, utility power
fields, and other on-grid applications. Employing a phased roll out
of production capacity, it plans to grow manufacturing capacities to
over 100 megawatts by 2010. More info on XsunX, Inc. can be found on
our media profile at:
http://www.investorideas.com/co/xsnx/default.asp or
http://www.xsunx.com/
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Disclaimer: Paulo Nery is an independent columnist for Green Investor at Investorideas.com .Paulo J. Nery writes about green business, green investing and green lifestyle. www.InvestorIdeas.com/About/Disclaimer.asp. InvestorIdeas is not affiliated or compensated by the companies mentioned in this article, other than as disclosed below .
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